Latest Forum Posts

Latest Gallery Pics

dsc03450 dsc03449 sam_0098 sam_0099 sam_0097 sam_0095



Welcome Guest, posting in this forum requires registration.

Pages: [1]
Topic: Clutch hub replacement
Posts: 1
Clutch hub replacement
on: June 3, 2019, 12:46

Hi Guy’s

I am rebuilding a clutch assembly from a XT500 5R1 from South Africa.

The problem I have is I disassembled the clutch months ago as I waited for a new centre boss and now I am trying to reassemble but I have two thick washer left with an inner diameter 25m id, one is 1mm thick and the other 2.85mm thick. When I have assembled the clutch if I installed a washer the clutch hub binds up?

So the question, where do these washers go and how ?

Thanks for any help



Posts: 3
Re: Clutch hub replacement
on: June 4, 2019, 10:27

They sound like the thrust washers.

The thick one is "plate, Thrust 1" in the parts book and goes behind the clutch basket.

The thin one is "plate, thrust 2" and goes behind the clutch boss.

You also need the special dished "belleville" washer behind the main clutch nut. Don't use that anywhere else.


Pages: [1]
WP Forum Server by ForumPress | LucidCrew
Version: 1.7.5 ; Page loaded in: 0.016 seconds.